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Moq: | 1 set |
Prijs: | USD1,000-700,000. Based on customization. |
Standaardverpakking: | Industriële plastic filmverpakking, bevestigd met stalen draad. |
Leveringstermijn: | 30 dagen |
Betaalmethode: | L/c, t/t |
Toeleveringskapaciteit: | 30 sets per maand |
1.1 Production Line | ||
This roll forming production line targets industrial storage and warehouse manufacturers. It efficiently produces high-precision C cross bracing, combining chain-driven roll forming, hydraulic punching, and cutting. Advantages include stable operation, high safety, flexible production, and compatibility with multiple steel grades and thicknesses, ideal for export and industrial applications. |
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Guide |
Roll Forming |
1.2 Profile | |
The C cross bracing profile is made from 1.5–2.5mm galvanized or coated steel. Its C-shaped cross section ensures high rigidity. Pre-punched mounting holes facilitate assembly. Widely used in warehouse racks, shelving systems, and industrial storage frames. Features include precise dimensions, consistent quality, customizable length, and compatibility with chain-driven roll forming production lines. |
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Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
1.3 Production Process | |
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker |
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Process: Steel coils are fed through a hydraulic decoiler and guided into the roll former. The chain-driven roll former shapes the C profile with high precision. Hydraulic punching creates pre-drilled mounting holes. The hydraulic cutter trims each profile to length. The finished C cross bracing is collected neatly on the out table. |
1.4 Key Focus | |
Chain-driven roll former ensures precise, continuous shaping with minimal maintenance. |
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Covered chain enhances operator safety and protects drive components. |
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Hydraulic punching delivers accurate mounting holes, suitable for assembly. |
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Hydraulic cutter provides clean, deformation-free cuts. |
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Optimized for high efficiency, consistent quality, and flexible steel thickness adaptation. |
2.1 Decoiler | ||
Structure | Stand-up structure | ![]() |
Working Form | Manual, motorized, or hydraulic | |
Loading Capacity | 5T | |
Coil Width | customizable | |
Inner Diameter | Φ450 – Φ550 mm | |
Out Diameter | 1500 mm | |
Model | DC-MU2 |
2.2 Optional Upgrade: Loading Car | ||
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The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. |
2.3 Guiding Device With Pre-Cut Broaching Shear | ||
Guiding Roller | Adujust the coil feeding width | ![]() |
Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
Digital Display | See the feeding width directly |
2.4 Roll Forming Machine | ||
Working Speed | Around 20 m/min | ![]() |
Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
Driving System | Chain system. Optional: Gearbox | |
No. of Forming Stations | 18 stands | |
Shaft Diameter | 70mm solid shaft | |
Motor Power | 5.5 Kw | ![]() |
Roller Material |
45# steel polished and chromed HRC58-62° |
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Shaft Material | High grade 45# steel polished(CNC lathe) | |
Steel Coil Material | PPGI or GI | |
Steel Coil Thickness | 0.25-0.8mm |
2.5 Optional Upgrade: Cover | ||
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Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
2.6 Cutter | ||
Common Power Type | Hydraulic. Optional: motor type. | ![]() |
Hydraulic Power |
4-5.5Kw, customizable |
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Blade Material |
Cr12 Mov |
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Hardness |
With quenched treatment HRC 58 – 62° |
2.7 PLC Control Cabinet | |||
PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box |
Standing Control Box |
2.8 Hydraulic Power Unit (HPU) | ||
Motor Power |
5.5Kw | ![]() |
Oil Required |
N32 or N46 hydraulic oil is available |
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Design |
The hydraulic station has a fan cooling system |
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Optional |
It can be installed on or inside the roll former to save space |
2.9 Analysis | |
3T Hydraulic Decoiler | Stable coil feeding for 1.2–2.5mm steel, reduces material twist |
Supports medium-heavy steel coils, improves safety with pressure arm | |
Guide | Ensures steel alignment into roll former, prevents edge deviation |
Improves final profile precision and reduces scrap rate | |
Roll Former | Chain-driven, wall panel structure, provides high rigidity and precision |
Covered chain protects operator and reduces maintenance | |
Hydraulic Punch | Creates bottom mounting holes with high accuracy |
Adjustable for different hole spacing and diameters | |
Provides clean, deformation-free cuts for consistent lengths | |
High-speed operation, synchronized with forming line | |
Out Table | Collects finished profiles neatly, reduces manual handling |
Prepares material for packaging or stacking efficiently |
Component | Quantity |
Hydraulic Decoiler | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 1 set |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
This production line can be customized for the C cross bracing profile: adjust hydraulic punch positions for different hole patterns, modify roll former tooling for alternative C dimensions, choose varying steel thicknesses (1.5–2.5mm), and integrate automated out table or stacking solutions to meet specific production volume or client requirements.
![]() |
Moq: | 1 set |
Prijs: | USD1,000-700,000. Based on customization. |
Standaardverpakking: | Industriële plastic filmverpakking, bevestigd met stalen draad. |
Leveringstermijn: | 30 dagen |
Betaalmethode: | L/c, t/t |
Toeleveringskapaciteit: | 30 sets per maand |
1.1 Production Line | ||
This roll forming production line targets industrial storage and warehouse manufacturers. It efficiently produces high-precision C cross bracing, combining chain-driven roll forming, hydraulic punching, and cutting. Advantages include stable operation, high safety, flexible production, and compatibility with multiple steel grades and thicknesses, ideal for export and industrial applications. |
||
|
Guide |
Roll Forming |
1.2 Profile | |
The C cross bracing profile is made from 1.5–2.5mm galvanized or coated steel. Its C-shaped cross section ensures high rigidity. Pre-punched mounting holes facilitate assembly. Widely used in warehouse racks, shelving systems, and industrial storage frames. Features include precise dimensions, consistent quality, customizable length, and compatibility with chain-driven roll forming production lines. |
|
Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
1.3 Production Process | |
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker |
|
![]() |
|
Process: Steel coils are fed through a hydraulic decoiler and guided into the roll former. The chain-driven roll former shapes the C profile with high precision. Hydraulic punching creates pre-drilled mounting holes. The hydraulic cutter trims each profile to length. The finished C cross bracing is collected neatly on the out table. |
1.4 Key Focus | |
Chain-driven roll former ensures precise, continuous shaping with minimal maintenance. |
|
Covered chain enhances operator safety and protects drive components. |
|
Hydraulic punching delivers accurate mounting holes, suitable for assembly. |
|
Hydraulic cutter provides clean, deformation-free cuts. |
|
Optimized for high efficiency, consistent quality, and flexible steel thickness adaptation. |
2.1 Decoiler | ||
Structure | Stand-up structure | ![]() |
Working Form | Manual, motorized, or hydraulic | |
Loading Capacity | 5T | |
Coil Width | customizable | |
Inner Diameter | Φ450 – Φ550 mm | |
Out Diameter | 1500 mm | |
Model | DC-MU2 |
2.2 Optional Upgrade: Loading Car | ||
![]() |
The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. |
2.3 Guiding Device With Pre-Cut Broaching Shear | ||
Guiding Roller | Adujust the coil feeding width | ![]() |
Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
Digital Display | See the feeding width directly |
2.4 Roll Forming Machine | ||
Working Speed | Around 20 m/min | ![]() |
Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
Driving System | Chain system. Optional: Gearbox | |
No. of Forming Stations | 18 stands | |
Shaft Diameter | 70mm solid shaft | |
Motor Power | 5.5 Kw | ![]() |
Roller Material |
45# steel polished and chromed HRC58-62° |
|
Shaft Material | High grade 45# steel polished(CNC lathe) | |
Steel Coil Material | PPGI or GI | |
Steel Coil Thickness | 0.25-0.8mm |
2.5 Optional Upgrade: Cover | ||
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Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
2.6 Cutter | ||
Common Power Type | Hydraulic. Optional: motor type. | ![]() |
Hydraulic Power |
4-5.5Kw, customizable |
|
Blade Material |
Cr12 Mov |
|
Hardness |
With quenched treatment HRC 58 – 62° |
2.7 PLC Control Cabinet | |||
PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box |
Standing Control Box |
2.8 Hydraulic Power Unit (HPU) | ||
Motor Power |
5.5Kw | ![]() |
Oil Required |
N32 or N46 hydraulic oil is available |
|
Design |
The hydraulic station has a fan cooling system |
|
Optional |
It can be installed on or inside the roll former to save space |
2.9 Analysis | |
3T Hydraulic Decoiler | Stable coil feeding for 1.2–2.5mm steel, reduces material twist |
Supports medium-heavy steel coils, improves safety with pressure arm | |
Guide | Ensures steel alignment into roll former, prevents edge deviation |
Improves final profile precision and reduces scrap rate | |
Roll Former | Chain-driven, wall panel structure, provides high rigidity and precision |
Covered chain protects operator and reduces maintenance | |
Hydraulic Punch | Creates bottom mounting holes with high accuracy |
Adjustable for different hole spacing and diameters | |
Provides clean, deformation-free cuts for consistent lengths | |
High-speed operation, synchronized with forming line | |
Out Table | Collects finished profiles neatly, reduces manual handling |
Prepares material for packaging or stacking efficiently |
Component | Quantity |
Hydraulic Decoiler | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 1 set |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
This production line can be customized for the C cross bracing profile: adjust hydraulic punch positions for different hole patterns, modify roll former tooling for alternative C dimensions, choose varying steel thicknesses (1.5–2.5mm), and integrate automated out table or stacking solutions to meet specific production volume or client requirements.